Newsletter

 

January 8, 2004                                                www.emgw.org

President:                                        Chris Kovacs                                              chris@chriskovacsdesigns.com

Executive committee                      Phyllis Jaffee                                               pgjaffee@29designs.com

                                                          Peter Wilcox                                                snowmole@yahoo.com

                                                          Frank Woolley                                            frankwoolley@hotmail.com

                                                          Maggie Wood

                                                          Cliff Clarke                                                   cclarke883@aol.com                                           

Webmaster                                      John Nitzsche                                             jknitz@comcast.net

 

Our next General meeting will be SATURDAY, JANUARY 22 AT 9:00AM.

Topic: Cope and stick cutters for making frame and panel doors.

LOCATION: CHRIS KOVACS’ SHOP IN GROTON, MA. DIRECTIONS BELOW.

 

Your annual membership is due.  Please make your $40 check payable to EMGW and mail or bring it to the next meeting.  Thanks.

 


 

Upcoming Schedule

January  22; Frame and panel construction techniques-using cope and stick bits.

February 19; Box making at Phyllis Jaffee’s in Westboro

March 19; TBD

April 16; Turning  TBD

May 21; Working with hinges at Cliff Clarke’s in Boston

May ?; Workshop, Plane making with Peter Wilcox in Boylston.

June 19; Fine tuning your machines

 

 

Job opening

With this newsletter I would like to announce that I will be stepping down as President of the Guild in June.  Since our elections are held in September, I will organize that meeting at which time we will elect a new president.  I have been in this position for two and a half years and feel that it is time for someone else to lead the group.  Pat Everett, the Guild’s founder and first president held the office for six years.  I have greatly enjoyed working for the guild and have especially enjoyed writing for the newsletter.  As president, I have been able to meet almost all of you and have enjoyed all of our meetings and gatherings and have develop many friendships through the years. 

 

The Guild is all about the members and without you, there would be no Guild.  When Pat announced his retirement as president 3 years ago, there were no volunteers for the job.  We had a meeting at Cliff Clarke’s place which was the last meeting of the Guild.  Prior to that meeting, I had been a faithful attendee at most meetings and felt as though it were time to give a little back to the group.  I had learned a great deal through the monthly meetings.  I volunteered at that time to be President and it has been a lot of fun ever since. 

 

Between now and September, I hope someone else in the Guild will decide it is their time to give back and volunteer to be President.  The only job requirement is an enthusiastic attitude towards woodworking and woodworkers.  You do not need to be a professional woodworker, have the fanciest shop or the latest gadgets and gizmos, just a passion for woodworking and a desire to lead a great organization made up of equally passionate woodworkers.

Thank you,

 

                        Chris Kovacs

 

 

Dinner and Auction

Thanks to the efforts of Maggie Wood, the Guild held its Holiday dinner at the Siam Village restaurant in Maynard.  Despite the cold temperatures, freezing rains and treacherous roads, more than twenty brave souls attended.  The food was excellent and a good time was had by all. 

Following dinner, we adjourned to Maggie’s shop in the basement of the same building.  Coffee and desserts were served and more socializing occurred.  Chris Kovacs acted as auctioneer and many items were sold.  Thanks to all who donated  and bid on items.  The auction raised over $230 which greatly offset the cost of the dinner, desserts and flowers. 

I am thankful for those who came for dinner and I hope these types of events will become annual traditions for the Guild.

 

My front door

For those who have been to my house over the years you have seen it slowly change on the exterior.  This past spring, summer and fall our house received a major facelift to its front facade.  We nearly completed the front this fall with one major exception, the front door.  I knew I wanted to build the door and come up with a design that would make my neighbors jealous.  I didn’t want the door construction to delay progress on the rest of the project, so up went some plywood over the opening and it has been there for more than six months now. 

My biggest challenge, other than finding the time to build a door, has been designing one.  My wife and I are always looking at doors on other houses and although we admire many separate features of some doors, none of them seem exactly right.  Due to a variety of structural features in the house, there are actually three openings under the plywood.  Two  twelve inch wide side light openings flank each side of a 34” opening for the door.  We have also been given a wonderful piece of stained glass that would fit perfectly into the side light opening.  I started making sketches and scaled drawings of various door designs, but none wowed me or my wife. They were either too fancy for the house, too plain, too outlandish and everything in between.

Last week, however, I was given a good lesson in design.  It was one I had learned while taking classes at  the  Center for Furniture Craftsmanship.  The lesson is quite simple: do not let pre-existing conditions, joinery, or skills get in the way of good design.  This lesson was revisited last week by the same two instructors who first drilled it in my head years ago, John Fox and Craig Stevens.  Over dinner with these two furniture makers, I showed them the drawings. They immediately wanted to know why I was limiting my designs to fit my rough-framed openings.  My simple response was that they were already framed.  Their rebuttal was that since I framed the house once, I could do it again to fit the door that I designed.  I should not let the opening dictate a major feature of my house.  Also, I kept trying to work the stained glass into the design and again, they were concerned that this was limiting the design potential.  They suggested that the door should be designed first, and if the stained glass then made sense in the design, then it could be added.  I fnot, then perhaps the glass should be framed and  displayed elsewhere in the house or in a nearby window. 

Suddenly, with these major constraints lifted, Craig Stevens began sketching various scenarios for a door.  He had some designs with double doors, a single door with one side light, doors with lots of glass, ones with no glass, doors with carvings, and many other possibilities.  My wife was thrilled with some of the sketches and I was again thinking outside the box and trying not to limit my designs because of the space or my skills or my desire to reframe the opening. 

We still have not decided on a door design but at least we are exploring more possibilities and not restricting our creativity.  This was a great reminder to me that joinery, skill level, and other variables can have serious effects on design and that one should do their best to design first and then figure out the ‘how’ later.  There are enough excellent woodworkers in the Guild that the ‘how’ is usually the easiest part of a project. It is a great design that requires the most effort.

 

-Chris Kovacs

 

 

Next meeting

The next meeting will be held January 22 at 9:00 at Chris Kovacs’ shop in Groton, MA.  We will cover tips and techniques for building cabinet doors using cope and stick cutters.

Cope and stick cutters allow you to make a wide range of doors styles with interesting profiles along the inside edge of the stiles and rails.  However, when you buy these matched sets of cutters, they never come with instructions and can be difficult to set up and use.  During this meeting, we will cover a variety of jigs and methods that work with these cutters to yield excellent results quickly and safely. 

We will also discuss/demonstrate raised panel making and alternate uses for cope and stick cutters.

 

Directions to Chris Kovacs’ shop:

 

132 Whitman Road

Groton, MA

(978) 448-2567

 

From the south:

Take I495 north to exit 31 (Rt. 119).  Take a right at the end of the ramp onto 119 west.

From the north:

Take I93 or Rt. 3 to I495 and head south to exit 31 (Rt. 119).  Take a left at the end of the ramp onto 119 west.

From the Boston area:

Take Rt. 2 west to I495 and head north two exits to exit 31 (Rt. 119). Take a right at the end of the ramp onto 119 west.

 

Once you are on 119 west, head towards Groton for 5 miles. Watch your odometer and the street signs on you right.

As you near five miles, take Gay Road on your right. The sign is high on a telephone pole. This is more of a veer right as opposed to a sharp right turn. There are also signs for the Grotonwoods camp on the right as well. If you come upon a CVS, you have missed the turn.

Stay on Gay road for about 3/4 of a mile and then take a left onto Whitman Road.

The house and shop are toward the end of the road on the left. Currently, the house is a bit blue and tan.  The front door is a couple of sheets of plywood and there is still Tyvek here and there, but my shop is barn-red.  Park in my driveway or along my side of the road.